It’s common that acrylic fiber and acrylic threads be woven with other types of fiber to create what’s called a ‘blend’. The threads are then woven into fabric, with acrylic fabric as the end result.
Once the acrylic fiber is washed, dried, and cut, it is ready to be spun into thread. The acrylic fibers are then washed, dried, and cut into long or short length fibers. The viscous solution spins through the spinnerets and exits into either air or water where it solidifies. Spinnerets are tools with holes of certain size and shape that create the desired properties in the thread product, whether it be thicker, thinner, hollow, or solid. The plastic solution is then spun through spinnerets. This means the solution’s state of matter is somewhere between a solid and a liquid. After polymerization, the plastic solution is in a viscous form. Polymerization describes when two or more molecules bind into a repetitive molecular chain.
When heat and pressure (energy) is applied to the fossil fuels (petroleum, natural gas, and less commonly, coal), polymerization occurs and a plastic solution is formed. Acrylic fabric is made in a way similar to the production of polyamide fabric (or nylon fabric) and polyester fabric. Acrylic fabric is made with plastic threads. The plastic threads are made of a manmade polymer fiber created from fossil fuels through a chemical process.
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